Process Automation
Dynamic clients within process industries are actively pursuing enhanced flexibility, efficiency, and product quality, while also striving for shortened time-to-market accompanied by maximum security.
To address the growing need for accessible, cost-effective, and high-performance materials, process industries are embracing innovative standards of digital enterprise.
ACME is revolutionizing customer experiences by unveiling a brand-new graphical interface and introducing web-based digital process automation. This transformative approach is set to significantly impact the efficiency of our clients. Additionally, we have implemented an object-oriented data system, establishing a centralized database for comprehensive plant information. This not only simplifies processes but also contributes to a reduction in environmental impact.
ACME provides Digital Automation Solution such as…
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Water, Waste Water And Sewage
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Chemical & Agrochemicals
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Food, Dairy & Beverage
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FMCG Industry
Water stands as Earth’s most precious resource, underscoring the paramount importance of efficiency and quality in the water industry. The pursuit of these objectives becomes increasingly challenging due to rising costs associated with providing clean water in many regions. Simultaneously, there is a growing imperative for operations to be as efficient and economical as possible
Water treatment encompasses various processes aimed at enhancing water quality to render it suitable for specific end-uses. These uses span drinking water, industrial water supply, irrigation, river flow maintenance, water recreation, and other applications, including the safe return of treated water to the environment.
In the current scenario, India has the capacity to treat around 37% of its wastewater, equivalent to 22,963 million litres per day (MLD), in contrast to a daily sewage generation of approximately 61,754 MLD, as reported by the Central Pollution Control Board in 2015.
Harmonizing environmental protection with efficient operations is a priority, and ACME addresses this need by providing electrical automation solutions for both plant engineers and operators in the water and wastewater industry. This commitment aligns with the industry’s future requirements and sustainability goals, contributing to the preservation of valuable water resources.
- Smart and Informative mimic design with SIEMENS Wincc Professional/Advance SCADA
- Smart Popup screens like one window can do total controls and give proper diagnosis of each starter/control valves.
- Data collection to log sheet of critical and required parameters and summary report generation to do analysis of process.
- Visualize and stored Historical trend of Analog parameters from Field Instruments like TT,PT,LT and FT.
- Smart Popup screens like one window can do total controls and give proper diagnosis of each starter/control valves.
- Remote connectivity of SCADA from anywhere.
- ETP Automation
- STP Automation
- UF RO Plant
- MEE Plant Automation
- Shift wise report generation.
- Smart PID controls by SIEMENS S7 latest controller to give accurate level and flow control in the process.
- Stored the Process data in secured SQL Server.
- Third party device communication possible through Modbus/Profinet/Modbus TCP/TP and Profibus.
- Energy Efficient operation thanks to operate Pumps with VFDs. Auto Start up and shut down sequence with respect to emergencies or water demands.
- Unique User ID and Password with Password ageing facility.
- Audit Trail Facility.
- ATFD Plant Automation
- ZLD Plant Automation
- Mechanical Vapour Re-Compression
Within the realm of boiler automation systems, steam boilers benefit from level alarm systems, blowdown systems, level control systems, and condensate contamination control systems. These components collectively aim to ensure the safe and efficient operation of steam boilers.
Fermentation, occurring in yeast, bacteria, plants, and animal muscle cells, is an anaerobic process generating energy from glucose in the absence of oxygen. Despite yielding a minimal amount of ATP, it serves as a crucial energy-producing mechanism.
Hot air generators, functioning through a combustion process, produce heat for specific space heating needs. Primarily employed in industrial settings like workshops, stables, construction sites, sheds, and garages, these tools are designed to meet the heating requirements of diverse environments.
- Boiler automation
- Industrial Dryer
- Centrifugal Machine
- Fermentation Plant
- Distillation Plant
- Decantation Plant
- Cooling Tower
- Liquefacation
- Weight checker
- Mixers & blenders
- Hot air generator
- Belt flaker
Establishing an inventory tracking system begins with raw material reception and extends throughout the entire production process, incorporating batch tracking for finished products.
Automation serves as a means to enhance overall productivity and efficiency, concurrently reducing labor costs and minimizing the risk of human error.
Automation systems empower manufacturers to uphold consistent production quality, minimize waste, and enhance overall operational efficiency.
- Palletizing
- Filler
- CIP System
- Pasteurizer Automation
- Centralized Automation
- Bottle Washar
- Packer Machine
FMCGs typically have a short shelf life due to either high consumer demand (e.g., soft drinks and confections) or their perishable nature (e.g., meat, dairy products, and baked goods).
The fast-paced evolution of the industry, fueled by e-commerce and digital technologies, extends to field sales operations.
Pigging involves the cleaning or inspection of pipelines by recovering trapped products without interrupting operations.
Clean-in-place is an automated cleaning method for interior surfaces of pipes, vessels, equipment, filters, and associated fittings, eliminating the need for major disassembly.
- Tank Farm
- Hair Oil Manufacturing
- Water Base Manufacturing
- Pigging System
- CIP System